PRODUCTION QUALITY SIX SIGMA MASTERCLASS
Background
Dr. Madhab Chandra Jena brings over 21 years of leadership experience in industrial operations, having served as COO, Plant Head, and Technical Head across leading organizations. His expertise spans multi-plant management, P&L ownership, EHS and ESG frameworks, Lean Six Sigma, compliance, and large-scale production systems. With hands-on experience across cement, fiber cement, packaging, plastics, and recycling industries, he combines deep technical knowledge with strategic execution. His background as a researcher, patent holder, and editorial board member further strengthens his ability to deliver structured, efficient, and sustainable operational solutions aligned with modern industrial demands.
Industrial organizations today face increasing pressure to improve efficiency while ensuring safety, compliance, and sustainability. Multi-plant operations, complex equipment ecosystems, and rising cost structures require integrated leadership across production, maintenance, quality, and EHS. At the same time, ESG expectations and regulatory scrutiny are reshaping how manufacturing systems are designed and managed.
Problem Statement
Operational excellence in manufacturing is no longer a functional objective—it is a strategic capability. Organizations that fail to integrate production, cost, safety, and sustainability frameworks often face inefficiencies, compliance risks, and reduced competitiveness. Strong leadership, structured processes, and continuous improvement are critical to achieving scalable and high-performing operations.
Subject
Industrial Operations Excellence, Multi-Plant Leadership & ESG-Driven Manufacturing Transformation
Industrial manufacturing today operates in an increasingly complex environment requiring seamless integration of production efficiency, cost optimization, safety compliance, and sustainability. Organizations must manage multi-plant operations, diverse technologies, and evolving regulatory requirements while maintaining high productivity and quality standards. Achieving operational excellence is no longer limited to improving output—it requires a structured approach that aligns strategy, process optimization, financial performance, and ESG commitments.
This capability is strengthened by extensive leadership experience across cement, fiber cement, packaging, plastics, and recycling industries, combined with hands-on expertise in plant operations, P&L management, EHS, and Lean Six Sigma transformation. Having led multiple plants as COO, Plant Head, and Technical Head, the approach integrates deep technical knowledge with strategic execution. With additional strength in research, patents, and advisory roles, this enables organizations to build scalable, efficient, and future-ready manufacturing ecosystems.
Recent Developments
Manufacturing is increasingly driven by sustainability, digital monitoring, and efficiency optimization. ESG integration, energy optimization, waste reduction, and process automation are becoming central to operations. Organizations are also focusing on Lean Six Sigma practices, integrated plant management, and real-time performance tracking to remain competitive.
Key Issues
Fragmented operations across multiple plants
Inefficient production and maintenance practices
Rising operational costs and margin pressures
Gaps in EHS and ESG compliance frameworks
Lack of structured continuous improvement systems
Opportunities & threats
Opportunities:
Adoption of Lean Six Sigma and operational excellence frameworks
Integration of ESG and sustainability into core operations
Multi-plant standardization and performance benchmarking
Threats:
Cost inefficiencies impacting profitability
Compliance risks in EHS and ESG
Operational disruptions due to poor process control
What we offer
Build Industrial Operations as a Scalable, Efficient & Sustainable Capability—not just a Function
We help organizations design and execute high-performance manufacturing and operational frameworks across the following areas:
🔹 Plant Operations Excellence
Optimize end-to-end production, maintenance, and quality systems
👉 Improve productivity, reduce downtime, and enhance output reliability
🔹 Multi-Plant Management & Governance
Standardize processes and performance across multiple plants
👉 Achieve consistency, scalability, and operational control
🔹 P&L Optimization & Cost Leadership
Drive cost reduction, budgeting discipline, and profitability improvement
👉 Strengthen financial performance and margin sustainability
🔹 EHS & ESG Transformation
Design and implement safety, compliance, and sustainability frameworks
👉 Ensure safe operations and alignment with global ESG standards
🔹 Lean Six Sigma & Process Improvement
Implement structured continuous improvement methodologies
👉 Reduce waste, improve efficiency, and enhance quality
🔹 Manufacturing & Technical Advisory
Provide deep technical expertise across cement, packaging, plastics, and utilities
👉 Optimize equipment performance and resolve complex operational challenges
🔹 Compliance & Quality Systems
Strengthen regulatory compliance and quality assurance frameworks
👉 Minimize risk and ensure consistent product standards
🔹 Strategy & Transformation Programs
Lead plant transformation, expansion, and operational turnaround initiatives
👉 Enable long-term, sustainable operational growth
🔹 Capability Building & Training
Develop leadership and workforce capability across operations and safety
👉 Build strong internal teams and execution excellence
🟢 Start Now
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21
+
Experience
Years of
5
Organizations
Dr. Madhab Chandra Jena
PhD. Sustainable Energy and Environment (Mech. Engg.) BPUT,Odisha
B.E. In Electrical Engg. Institution of Engineers (INDIA) Kolkata
M-tech in Mechanical (Production Engineering) REC, Bhubaneswar
MBA In Production Management Engineering) AIHE, Patna
B.E. In Mechanical Engg. Institution of Engineers (INDIA) Kolkata
Certifications
Certified Energy Manager+ Certified Energy Auditor (BEE, Govt. of India)
+certified Lead Auditor (ISO 14001) + certified internal auditor, OHSAS
18001/ISO 45001, ISO 22001, BRC & SA-800 +Certified Machinery Safety
Expert(CMSE)+
